Glossary

Electrical Insulating Films

Written by: GOBA Editorial Team·March 1, 2026·5 min read

Electrical Insulating Films from Gotthardt Isolierteile GmbH

Electrical insulating films are specially developed films used as insulators in electrical systems. They prevent the flow of current between conducting parts and provide protection against moisture, chemicals or mechanical loads.

What are electrical insulating films?

Electrical insulating films consist of thermoplastic or thermosetting plastics and are used in numerous electrical and electronic applications. They provide reliable electrical insulation together with high mechanical loadability.

Properties of electrical insulating films

  • Excellent electrical properties with high dielectric strength
  • Heat resistance up to 130 °C and above (depending on material)
  • Tear resistance against tensile and compressive loads
  • Chemical resistance against solvents and insulating oils

Differences between Mylar and PETP

Mylar is a well-known brand of DuPont for polyester films with excellent electrical properties and flexibility. PETP (polyethylene terephthalate) is characterized by its biaxial orientation (stretched in two directions) and offers particularly high mechanical stability.

Manufacture of electrical insulating films

Electrical insulating films are produced by extrusion and biaxial stretching. The two-directional stretching selectively improves mechanical properties such as heat resistance and tear resistance.

What applications do polyester films have?

Application areas in electronics

  • Interlayer and cover-layer insulation in transformers and motors
  • Circuits and chokes
  • Slot and phase insulation in electric motors
  • Insulation of cables and lines

How do you select the right film?

Recommended film types

The choice of the right electrical insulating film depends on several factors:

  • Tear resistance: For mechanically stressed applications
  • Heat resistance: For use at high operating temperatures
  • Chemical resistance: For contact with insulating oils or solvents
  • UL certifications: For safety-critical applications according to UL 94 standards

Advantages of polyester films

Polyester films offer high dielectric strength and extremely low conductivity for electrical insulation. They remain stable and durable under various conditions. Their versatility makes them the preferred material in electrical engineering.

GOBA Takeaway

Electrical insulating films are indispensable in modern electrical engineering. Whether as winding insulation in transformers, as slot insulation in electric motors or as protective material in electronic assemblies, the right film ensures operational safety and longevity of electrical systems.

Related articles

Related glossary terms

Deepen your knowledge with related articles.

  • Polyester Film

    Polyester film is a thin plastic film made from polyethylene terephthalate (PET) with high strength, thermal stability and chemical resistance.

  • Sheet Insulation Materials

    Sheet insulation materials are large-area, flexible materials providing reliable insulation, mechanical stability and thermal resistance.

  • Insulating Film Cutting

    Insulating film cutting refers to the precise cutting of electrical insulating films into defined geometries for electric motors and transformers.

Matching GOBA services

Concrete products and services around this topic.

  • Polyester films

    Hostaphan, Mylar and other PET films in thicknesses from 12 to 350 µm.

  • Insulation materials

    Electrical insulation materials of all thermal classes for motors, transformers and high-voltage use.

Do you have a specific requirement?

Contact us to find the optimal solution for your needs.

FAQ: Frequently Asked Questions on Electrical Insulating Films

What are electrical insulating films?

Electrical insulating films are thin materials used as insulators in electrical systems. They prevent the flow of current between conducting parts and protect against electrical short circuits.

Which materials are used for electrical insulating films?

Frequently used materials are polyester (PETP), polyimide (PI) for extreme temperatures above 150 °C, and Mylar as a well-known brand for high-quality polyester films.

Where are electrical insulating films used?

They are used in transformers, electric motors, electronic devices, circuits, chokes and relay coils.